Our Process
It doesn’t have to be complicated.
Consulting
We start with a deep consultation to understand your goals, constraints, and thermoforming requirements. We bring decades of real-world expertise to your project from day one.
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Designing
From napkin sketch to full 3D solid CAD, we take your concept through complete product finalization — including dimensioned prints, 3D PDFs, and E-drawings.
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We capture existing component geometry with precision 3D scanning for reverse engineering, quality assurance, and design analysis.
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Prototyping
Using finalized CAD geometry, we machine soft tooling from REN shape, urethane, or aluminum to produce sample parts for fit, form, and function testing.
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We develop production-ready tooling, secondary tooling, and manufacturing processes optimized for small or large volume production runs.
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Machining
Using industry-leading CNC technology and specialized techniques, we produce precision tooling that drives down lead times without sacrificing quality.
Learn MoreReady to Work With Us?
Whether you're at the concept stage or deep in production, Forming Solutions is ready to help. Reach out to discuss your project — we'll respond quickly and get to work.
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