Forming Solutions, Inc. specializes in new product design and engineering for the thermoforming industry. We are problem-solving engineers, not sales people. With decades of real-world experience in the industry, we are dedicated to finding the best solution for every situation. We consult and collaborate with our customers through every phase of development, including design, engineering, prototyping, tooling and production. Our goal is to exceed your expectations.
Our Services
Consulting
Providing highly collaborative thermoforming expertise, to produce timely solutions.
Designing
Taking idea generation, often “napkin sketches”, and applying creative product development in a 3D solid CAD world, through concept creation and product finalization. This development often includes dimensioned prints, 3D pdf’s, E-drawings or renderings.
3D Scanning
Our 3D scanner captures existing component geometry in order to import into a 3D CAD environment, used for reverse engineering, quality assurance, or analysis.
Prototyping
Utilizing finalized CAD geometry to machine “soft tooling”, typically out of REN shape, urethane or aluminum, which is used to produce sample products for fit, form and function testing.
Engineering
Our engineering services include: developing manufacturable production tooling, secondary tooling and manufacturing processes (which are used for small or large volume production runs).
Machining
We use industry leading technology and techniques to CNC precision tooling, aimed at driving down lead times.
Industries We Serve
Medical packaging
Sterile
Autoclave (steam)
ETO (gas)
Gamma (radiation)
Non-sterile
food packaging
Clamshells
Deli Trays/Lids
Cookie Trays
Retail Packaging
Clamshells
Blisters
Box Inserts
Tri-folds/Multi-folds
Industrial/OEM
WIP Trays
Shipping Trays
Dunnage Trays
Shrouds/Bezels/Guards
Custom Products
Store fixtures
POP
Signage
Contact Us
Bemidji Location
jeff@formingsolutionsinc.com
Maple Grove
scottb@formingsolutionsinc.com